R04261 is a commercial grade niobium alloy containing about 1% zirconium (Type 4). This datasheet presents the material within the American (ASTM / ASME / UNS) standard system.
Niobium (formerly called columbium) is a refractory metal with a high melting point, low density for a refractory metal, excellent ductility and a low thermal-neutron capture cross-section that makes the reactor grade attractive for nuclear service. R04261 contains a nominal 1% zirconium addition that raises strength and elevated-temperature performance relative to unalloyed niobium while retaining good formability and weldability. It offers excellent corrosion resistance in many liquid metals and chemical media, although like all refractory metals it oxidises in air at elevated temperature and requires protection or inert/vacuum service. It is supplied in the annealed condition.
Typical applications include nuclear-reactor components, chemical-process equipment, superconductor substrates, and high-temperature and electronic uses.
| Property | Value | Unit |
|---|---|---|
| Density | 8.57 | g/cm³ |
| Melting point | 2468 | °C |
| Elastic modulus | 105 | GPa |
| Coefficient of thermal expansion (20–100 °C) | 7.3 | µm/m·°C |
| Thermal conductivity (20 °C) | 53.7 | W/m·K |
| Specific heat (20 °C) | 265 | J/kg·K |
| Structure | Body-centred cubic (BCC) | — |
| Element | Symbol | Min % | Max % | Role in Alloy |
|---|---|---|---|---|
| Niobium | Nb | Balance | — | Base element |
| Zirconium | Zr | 0.80 | 1.20 | Alloying; strength, high-temperature |
| Tantalum | Ta | — | 0.10 | Residual impurity |
| Tungsten | W | — | 0.05 | Residual impurity |
| Oxygen | O | — | 0.015 | Interstitial impurity |
| Carbon | C | — | 0.010 | Interstitial impurity |
| Nitrogen | N | — | 0.010 | Interstitial impurity |
| Hydrogen | H | — | 0.0015 | Interstitial impurity |
Annealed condition, typical values for ASTM B393 R04261.
| Condition | Property | Value |
|---|---|---|
| Annealed | Tensile strength (UTS) | ≥185 MPa (27 ksi) |
| Annealed | 0.2% yield strength | ≥105 MPa (15 ksi) |
| Annealed | Elongation at break | ≥25 % |
| Cold-worked | Tensile strength (UTS) | higher; less ductile |
| — | Elastic modulus | 105 GPa |
Confirm against the mill test report. The 1% zirconium addition raises strength over unalloyed niobium; cold work raises it further.
| Environment | Performance | Notes |
|---|---|---|
| Liquid alkali metals | Excellent | Used in nuclear / heat-transfer service |
| Many acids (non-fluoride) | Excellent | Stable passive oxide |
| Atmospheric / general | Good | Stable at room temperature |
| Oxidizing atmospheres (>400 °C) | Poor | Oxidises in air; must be protected |
| Hydrofluoric acid / hot alkalis | Poor | Attacked |
Niobium resists many acids and liquid metals through a stable surface oxide, but oxidises in air at elevated temperature and is attacked by hydrofluoric acid and hot concentrated alkalis.
A refractory metal; not hardenable by precipitation. Properties are governed by working and annealing.
Anneal Anneal in vacuum or a high-purity inert atmosphere at approximately 980–1200 °C to recrystallise and restore ductility after cold work. Avoid oxygen, nitrogen and hydrogen pickup, which embrittle the metal.
Excellent weldability by inert-gas and high-vacuum processes; the weld and hot metal must be fully shielded from air, because oxygen, nitrogen and hydrogen pickup cause embrittlement.
| Welding Process | Applicability | Notes |
|---|---|---|
| GTAW / TIG | Excellent | High-purity inert shielding or chamber |
| EBW (vacuum) | Excellent | Preferred for clean welds |
| Resistance / spot | Good | — |
Weld under high-purity shielding or in vacuum; protect the cooling weld from atmospheric contamination.
Machining Guidelines
| Parameter | Recommendation |
|---|---|
| Machinability | Soft and gummy; sharp tooling, positive rake |
| Tendency | Galls and smears; avoid built-up edge |
| Coolant | Ample non-chlorinated coolant |
Forming Processes
| Process | Notes |
|---|---|
| Cold forming | Excellent; very ductile when annealed |
| Hot forming | Performed hot under protection from oxidation |
| Industry | Typical Components | Key Requirements |
|---|---|---|
| Nuclear | Reactor components | Low neutron capture + corrosion resistance |
| Chemical process | Linings, vessels, heat exchangers | Acid corrosion resistance |
| Superconductors | Substrate / cladding | Ductility + purity |
| Electronics / aerospace | Capacitors, high-temperature parts | Refractory performance |
| Product Form | ASTM Standard | Notes |
|---|---|---|
| Strip, sheet and plate | ASTM B393 | Type 4 (R04261) |
| Bar, rod and wire | ASTM B392 | Type 4 (R04261) |
| Seamless and welded tube | ASTM B394 | Type 4 (R04261) |
| Ingot | ASTM B391 | Type 4 (R04261) |
Commercial grade niobium-1% zirconium alloy (Type 4). UNS R04261.
| UNS | Composition | Grade | Best Used For |
|---|---|---|---|
| R04200 | Unalloyed Nb | Type 1, reactor grade | Reactor-grade niobium; nuclear service |
| R04210 | Unalloyed Nb | Type 2, commercial grade | Commercial unalloyed niobium |
| R04251 | Nb-1Zr | Type 3, reactor grade | Reactor-grade niobium-zirconium alloy |
| R04261 | Nb-1Zr | Type 4, commercial grade | Commercial niobium-zirconium alloy; high-temperature |
| R04295 | Nb-10Hf-1Ti | C-103 | High-temperature aerospace/propulsion alloy |




